Collaboration for Customization

Cookie-cutter or custom-tailored?

While many ingredient suppliers respond to customer challenges with product samples, we know that the complexities of bakery and snack applications require more than a cookie-cutter solution.

They require a custom-tailored approach built on collaboration and area expertise.

They require Delavau Food Partners.

Rising to the Occasion

Although bakery formulation objectives—clean label, dough strength, mold inhibition—may seem similar on the surface, we understand that solutions vary according to your formula, processes, and overall goals. No one knows your company’s strengths, weaknesses, opportunities, and objectives better than you.

That’s why the most critical component of each project is, in fact, you.

Informed by your insights regarding your product development, labeling, and operational needs, we apply our bakery and snack formulation and processing know-how to efficiently tailor a solution for your product and your business.

Delavau Food LabWorking within your application and formula, we specialize in:

  • Clean-label alternatives
  • Shelf life extension
  • Improved cost-in-use
  • Fortification of baked goods with calcium and other minerals
  • Optimized formulas for cost and operational efficiencies
  • Improved eating experience of baked goods
  • Reduced sodium
  • Increased operational sustainability

And, because we’re not beholden to a specific set of ingredients or raw materials, our toolbox is limitless. With the freedom to create the solution that makes the most sense for your business and the capability to do so, we move swiftly and operate seamlessly as an extension of your team.

Putting the Lab in Collaboration

delavau_food_lab_2Bread, pizza dough, bagels, muffins, pretzels, donuts.

If you can make it, we can make it.

Utilizing our Food Lab’s full-bakery capabilities, our research and development team works with your formula to recreate your product while enhancing it with our customized ingredient solutions.

We then test and analyze the product to ensure successful performance in real-world conditions.

The result?

A solution you can apply to meet real-world demand:

  • Elimination of ingredients that consumers find unfamiliar and unappealing—like L-cysteine, azodicarbonamide, sodium metabisulfite, propionates
  • An extended shelf life from 10 to 21 days
  • Extended freshness of a shelf-stable product from 30 to 45 days
  • Doubled lifespan of a yeast-raised doughnut from 18 to 36 hours
  • Eliminated need for a susceptor board in microwaveable pizza
  • A sandwich roll fortified with the same level of calcium as a glass of milk
  • Improved gluten development, dough strength, and process tolerance
  • Reduced elasticity, increased extensibility, and shortened mix times

Your Partners in Scalable Solutions

bakery_formulation_expertsBoutique or large-scale, party of five or 85, shelf-stable or freshly baked. Regardless of size or situation, we apply our ingredient and technical expertise to achieve scalable results .

From breakthrough innovations like our susceptor board elimination technology and dramatic improvements in shelf life extension, our team is dedicated to continuous improvement. Applying our deep knowledge of snack and bakery applications, we develop turnkey and tailored ingredients and technologies, so when you come through our door, we’re prepared with efficient, scalable solutions that are readily adjustable and adaptable for your product’s objectives.

With a fully equipped Food Lab and skilled technical team, we support quick turnarounds for long-lasting solutions, empowering you to reach your goals faster.

Smarter. Fresher. Better.

By taking a smarter, more efficient, partner-centric approach to our work, we help you create fresher, better products for your customers.

Get in touch to see how Delavau can partner with you to help enhance your offerings.

Lesaffre Acquires Bakery Ingredients Company, Delavau Food Partners

Combination strengthens offering to baking customers.

 

Milwaukee, WI — July 11, 2018 – Lesaffre announced that it has purchased Delavau Food Partners, a leading innovator in baking ingredients based in North America. The transaction has closed today.

 

“This acquisition will enhance our performance ingredient offering to the baking market. The addition of Delavau to our existing capabilities will bring together great expertise to generate value for our customers.” said Tom Benner President and CEO of Lesaffre Yeast Corp. “Our teams are excited for this combination and the possibilities it creates.”

 

Delavau™ supplies formulation and fortification solutions to bakers. Through its ENCORE® line of baking products, Delavau™ is focused on enzyme based and other dough improvers for softness, shelf life, mold inhibition, dough relaxing and strength. It’s ACCENT® line of products give customers unique fortification options for their products. The combination will broaden capabilities using Delavau’s custom formulation and state-of-the-art Baking development center located adjacent to Rutgers University in Central New Jersey not far from New York City.

 

“This is an excellent opportunity for Delavau employees and customers,” said Jeff Billig, Vice President and General Manager of Delavau. “Lesaffre is a company we respect, with a proven track record of success.”

 


About Lesaffre

As a global key player in yeasts and fermentation, Lesaffre designs, manufactures and markets innovative solutions for Baking, Food taste & pleasure, Health care and Biotechnology. Family group born in Northern France in 1853, now a multi-national and a multicultural company, Lesaffre is committed to working with confidence to better nourish and protect the planet. In close collaboration with its clients and partners, Lesaffre employs 10,000 people in 78 subsidiaries based in 50 countries. Lesaffre achieves a turnover of 2 billion euros.

 

About Lesaffre® Yeast Corporation and Red Star® Yeast Company

Headquartered in Milwaukee, WI, Lesaffre Yeast Corporation, part of the global Lesaffre group, provides superior quality yeast and ingredients to the baking industry. Its product brands include industry-leading Red Star® brand fresh yeast, Saf-Instant® brand dry yeast, and Saf-Pro® brand baking ingredients. Red Star Yeast Company, LLC operates two yeast manufacturing plants in the United States, in Dothan, Alabama, and Cedar Rapids, Iowa.

 

About Delavau Food Partners

For over 150 years, Delavau has served as a premier supplier of technologies to major food brands. Their depth of knowledge in calcium and enzymes is combined with specialty technologies and formulation expertise to allows them to support their partners. Delavau foods facilities are located in Piscataway Township, New Jersey, USA – about 40 miles southwest of New York City and 65 miles northeast of Philadelphia.

 

For more information, contact:

Bill Hanes

Director, Marketing and Strategy,

Lesaafre Corporation

404-661-6502

email: bill.hanes@lsaf.com

Reducing Sodium in Baked Goods

Delavau_Bakery_Buns_Salt_ReductionWith the ongoing influence of health and wellness trends in the food space, sodium reduction continues to trend as a priority among shoppers and diners. In baked goods, salt is often a necessary component to achieve the desired dough elasticity and extensibility, and reducing sodium can result in reduced stability and increased dough stickiness.

 

With Delavau Food Partners’ Accent™ 6500 product, we help our partners reduce sodium, increase development time and stability back to the levels seen in a full-salt dough, and with little to no effect on dough processing and handling. Our Accent products not only allow for sodium reduction, they also add calcium—even achieving excellent or glass of milk levels—while also reducing stickiness associated with a reduced sodium bread formula.

 

 

Delavau_Food_SodiumReduction

Using rheological data, we match the profile of your ideal system and provide you a predictive expectation before testing a sample in our fully equipped Food Lab.

 

 

 

Get in touch to learn how Delavau can work with you to reduce the sodium content of your product by up to 45% while maintaining optimal processing and handling.

How Calcium Fortification Can Set Your Food Brand Apart

The American diet has changed over the past 100 years. We are consuming more processed foods and fewer vegetables, fruits, and whole grains. However, despite eschewing many natural sources of vital nutrients in favor of processed foods, Americans are aware of the need for vitamins and minerals for their health and wellness.

 

Fortified foods—items with added vitamins or minerals to improve their nutritional value—support consumers in these choices. Delavau Food Partners recently conducted a consumer survey (1,045 respondents) focused on attitudes about fortified foods. Topline findings include:

80% make a conscious choice to incorporate vitamins or minerals in their diets

Over 80% expressed interest in purchasing and learning more about fortified foods

29% would choose a whole grain bread fortified with calcium over any other option for a sandwich roll

37% ranked chocolate as their preferred delivery system for calcium, over popular supplement forms like chewable tablets

 

These findings suggest that consumer interest in fortified foods is strong, and room remains in the market for new applications.

Why Calcium?

Many Americans don’t get enough calcium, even though 93 percent are aware of the nutrient as important to human health. The National Health and Nutrition Examination Survey estimates that males aged nine to 13 and over 70 and females aged nine to 18 and over 50 show an inadequacy in calcium consumption.

 

For most Americans, the primary source of calcium in the diet is dairy. However, as much as 65 percent of the world population has some level of lactose intolerance as adults, according to the National Institutes of Health. Delavau research shows that calcium is the third most popular nutrient that people believe they need more of in their diets. This combination of widespread dairy intolerance and consumer awareness of the issue makes calcium uniquely desirable in fortified foods.


Four Opportunities in Calcium-fortified Foods

Quick-service sandwich roll. Add a glass-of-milk level of calcium to a 6-inch sandwich roll for a dose of calcium in a quick-service lunch without sensory changes.

 

Whole grain packaged bread. Attain an excellent level of calcium—25% daily value—in just two slices of whole grain bread.

 

Snack bars. Increase nutrient content in snack bars by fortifying chocolate coatings or inclusions with calcium.

 

Tortillas. Deliver 20% of the daily value of calcium in just one tortilla.

 

To learn more about Delavau’s consumer research on fortified foods, download our white paper on calcium fortification here.


Calcium Fortification for Brand Differentiation

Fortifying applications with calcium helps baking, snack, and confectionery brands stand out with health-conscious consumers. Delavau’s patented Accent™ technology fortifies baked goods, snacks, chocolate, and compound coatings with glass-of-milk levels of calcium, while maintaining the desirable eating experience consumers expect from these applications.

 

For food processing or foodservice brands, Delavau’s technology and ingredients can deliver benefits ranging from extending the eating qualities of a bun or biscuit over a longer time to adding a glass-of-milk level of calcium to a sandwich roll, flatbread, or pita. Adding a fortified application to the product line or menu can attract new customers to the brand or make a restaurant appealing to a wider swath of the market, including families with specific dietary needs.

 

For more information on the capabilities of our Accent technology, download our information sheet on calcium fortification here.

Fortification Formulation

Delavau’s Accent calcium fortification technology delivers a high dose of calcium while retaining the desirable eating experience consumers expect from their baked goods and snacks. Delavau’s formulation expertise, combined with our Accent technology, makes it easier to incorporate calcium without affecting the eating experience.

 

Delavau’s Accent technology delivers these results without adding cost, providing formulators and marketers with flexibility to improve claims in snacks and baked goods. By developing a deep understanding of your desired product outcome and manufacturing environment, Delavau helps create solutions uniquely tailored to your operating conditions and performance needs.

 

For more information on how Delavau’s Accent technology can help differentiate your brand, reach out using the contact form below or call 215-671-1400.

Chocolate as Delivery Vehicle for Calcium

Chocolate Becomes Delivery Vehicle for Calcium, Other Minerals
with Delavau’s Accent™ Fortification Technology

Calcium fortification technology makes more room for protein, fiber in applications

For decades, Delavau has been relied upon as a premier supplier of calcium solutions and ingredients to major nutraceutical, pharmaceutical, and food brands. Now, it’s bringing its calcium expertise and patented Accent™ fortification technology to chocolate, compound coatings, and inclusions for bars, baked goods, snacks, and confections.

“Our patented calcium fortification technology creates a chocolate or compound coating that delivers the same amount of calcium as a serving of milk, while maintaining the eating experience of the chocolate,” Delavau Vice President and General Manager Jeff Billig said. “We’ve been very pleased by the initial feedback from experts in the chocolate market who’ve been surprised to find that we’re able to incorporate this level of calcium in a chocolate or compound coating without negatively impacting the sensory experience.”

The application opportunities for calcium-fortified chocolate extend across industry segments, with particular excitement around its potential for snacks, meal replacement bars, and baked goods, especially those seeking to increase fiber or protein in the formulations.

“By bringing the calcium out of the base of the bar and incorporating it, instead, in the chocolate, compound coating, or inclusion, it creates an opportunity to add even more of the ingredients that consumers demand, such as protein or fiber,” Billig said. “The technology also delivers this result without adding cost, providing formulators and marketers with a lot of flexibility to improve claims in bars and snacks, while maintaining calcium levels in a cost-effective manner.”

In addition to allowing for the incorporation of on-trend ingredients at greater levels, calcium-fortified chocolate can provide a good or excellent source of calcium in dairy-free applications, a particular draw for consumers who can’t or choose not to consume dairy products.

“Calcium plays a significant role in growth, development, and lifelong health. With Accent fortification technology, Delavau helps our food brand partners to bring high levels of calcium to consumers in a variety of foods, from meal replacement bars and snacks to breads and frozen desserts,” Billig said.

In addition to Delavau’s calcium fortification capabilities, the company recently received a new patent expanding its technology to other minerals, creating even more opportunities for fortification in the future.

For more information on Delavau’s fortification technologies for chocolate, baked goods, snacks, and more, get in touch.
Delavau
Building on decades of nutritional expertise, Delavau makes it possible for major foodservice and consumer brands to improve the eating experience, nutrition, and shelf life of baked goods, snacks, and sweets. Delavau offers both turnkey and custom solutions for cost-in-use improvement, clean label ESL, calcium and vitamin D fortification, improved dough performance, and deliberate texture design.

DelavauFood.com

Delavau Presents Expanded Line of Encore Ingredients

Delavau Food Partners, a premier supplier of food ingredients and technologies for bakery, snack, and confectionery brands, is presenting its expanded line of Encore ingredients at the 2016 IBIE show in Las Vegas. The ingredients offer shelf-life extension with mold inhibition, clean label solutions, and a consistent, quality eating experience.

 

Food brands turn to Delavau to develop or reformulate products with one or more objectives in mind, such as mold inhibition, anti-staling, strength, extensibility, clean label, and more. The company has further developed its line of Encore ingredients to meet these objectives, to include:

 

  • • Encore Fresh™: the antimicrobial functionality of this ingredient extends the shelf life of breads, sweet goods, and snacks. With Encore Fresh, Delavau has extended the shelf life of pita from 10 to 21 days.
  • • Encore Soft™: with this anti-staling ingredient, breads, sweet goods, and snacks taste fresher longer. With Encore Soft, Delavau has extended the eating experience of fresh-made donuts from 18 to 36 hours and shelf-stable snack cakes from 30 to 45 days.
  • • Encore Soft AM™: combining the capabilities of Encore Fresh and Encore Soft, this ingredient achieves the ideal balance between good-tasting and long-lasting, with both anti-staling and antimicrobial functionality.
  • • Encore Strong™: this dough conditioning ingredient provides strength, elasticity, and tolerance, for increased strength and volume of finished baked goods.
  • • Encore Relax™: this ingredient supports better processing for pizza and other doughs, reducing elasticity, increasing extensibility, and shortening mix times.
  • • Encore Plus™: Delavau’s Encore Plus ingredients include multifaceted solutions, such as a clean label reformulation that also delivers shelf life extension and anti-staling benefits. Drawing on its team’s extensive bakery expertise and limitless capabilities, Delavau is able to deliver solutions that offer operational benefits that also support an ideal eating experience in muffins, breads, pizza, and more.

 

“Customers often come to us for our expertise and know-how in addressing a variety of challenges. With our unlimited toolbox of raw materials and the extensive bakery experience on our technical team, we’re well-equipped to solve any issue a customer is facing,” said Angie Singer, director of sales and marketing. “In addition to our line of Encore ingredients, we also examine customers’ operations, facilities, packaging, and more to develop the most comprehensive solution, from ingredient legend to eating experience.”

 

In addition to debuting its new line of ingredients at IBIE, Delavau will also be demonstrating its Accent fortification ingredient in fresh-made, calcium-fortified pancakes made by pancake artist Saipancakes. Furthermore, attendees will be able to sample calcium-fortified chocolate chip muffins, which deliver a glass-of-milk-level of calcium in a two-ounce muffin.

 

To learn more about Delavau’s expanded line of Encore ingredients and Accent fortification ingredients, visit IBIE booth 727.

Chocolate Becomes Delivery Vehicle for Calcium, Other Minerals

With  Accent™ Fortification Technology, Delavau makes more room for protein, fiber in applications

 

For decades, Delavau has been relied upon as a premier supplier of calcium solutions and ingredients to major nutraceutical, pharmaceutical, and food brands. Now, it’s bringing its calcium expertise and patented Accent™ fortification technology to chocolate, compound coatings, and inclusions for bars, baked goods, snacks, and confections.

 

“Our patented calcium fortification technology creates a chocolate or compound coating that delivers the same amount of calcium as a serving of milk, while maintaining the eating experience of the chocolate,” Delavau Vice President and General Manager Jeff Billig said. “We’ve been very pleased by the initial feedback from experts in the chocolate market who’ve been surprised to find that we’re able to incorporate this level of calcium in a chocolate or compound coating without negatively impacting the sensory experience.”

 

The application opportunities for calcium-fortified chocolate extend across industry segments, with particular excitement around its potential for snacks, meal replacement bars, and baked goods, especially those seeking to increase fiber or protein in the formulations.

 

“By bringing the calcium out of the base of the bar and incorporating it, instead, in the chocolate, compound coating, or inclusion, it creates an opportunity to add even more of the ingredients that consumers demand, such as protein or fiber,” Billig said. “The technology also delivers this result without adding cost, providing formulators and marketers with a lot of flexibility to improve claims in bars and snacks, while maintaining calcium levels in a cost-effective manner.”

 

In addition to allowing for the incorporation of on-trend ingredients at greater levels, calcium-fortified chocolate can provide a good or excellent source of calcium in dairy-free applications, a particular draw for consumers who can’t or choose not to consume dairy products.

 

“Calcium plays a significant role in growth, development, and lifelong health. With Accent fortification technology, Delavau helps our food brand partners to bring high levels of calcium to consumers in a variety of foods, from meal replacement bars and snacks to breads and frozen desserts,” Billig said.

 

In addition to Delavau’s calcium fortification capabilities, the company recently received a new patent expanding its technology to other minerals, creating even more opportunities for fortification in the future.

 

For more information on Delavau’s fortification technologies for chocolate, baked goods, snacks, and more, get in touch.

 

Delavau
Building on decades of nutritional expertise, Delavau makes it possible for major foodservice and consumer brands to improve the eating experience, nutrition, and shelf life of baked goods, snacks, and sweets. Delavau offers both turnkey and custom solutions for cost-in-use improvement, clean label ESL, calcium and vitamin D fortification, improved dough performance, and deliberate texture design.

 

DelavauFood.com

Encore and Accent: Freshness and Fortification Solutions

Patented calcium and enzyme-based technologies improve labels and experience


For over 150 years, Delavau has been relied upon as a premier supplier of food, pharmaceutical, and nutritional technologies to major nutraceutical, pharmaceutical, and food brands. Based on the substantial growth of its food division over the past decade, Delavau has branded its food business unit as “Delavau Food Partners,” through which it focuses on clean label, freshness, and fortification solutions for foodservice and food manufacturing companies.


“If you’ve grabbed a donut or a bagel on your morning coffee run or had a sandwich for lunch, there’s a good chance Delavau’s solutions were part of those experiences,” Delavau Vice President and General Manager Jeff Billig said. “Major food brands rely on our freshness, fortification, and clean label solutions and, as our food business has grown, it was important to update our food business with a brand of its own that better represents our industry focus.”


In addition to branding its food business independently, Delavau Food Partners is also introducing its most recent freshness and fortification technologies, Encore™ and Accent™.


“Encore is an approach to freshness technology, through which we’re able to provide both turnkey and custom solutions for extending the shelf life and eating experience of fresh and packaged foods by optimizing the use level of functional ingredients,” Billig said. “With Encore, brands are able to extend the shelf life without compromising the eating experience. This approach applies to shelf stable and fresh baked goods in both the bread and sweet good categories.”


In addition to improving eating experiences with Encore, Delavau has been improving the nutrition of foods, including chocolate, with its Accent fortification platform.


“Our patented calcium fortification technology allows formulators to incorporate good, excellent, and glass-of-milk levels of calcium into bakery and confectionery applications. In confectionery, the incorporation of the calcium into the chocolate coating or compound coating creates much needed room within a nutritional bar, allowing for the addition of more fiber or protein. For active nutrition and snack bars in particular, it’s a fantastic way to bolster needed nutrients without interfering with the sensory experience,” Billig said.


Delavau’s Accent technology also supports calcium and vitamin D fortification in bakery in both sweet goods and breads. For example, the addition of calcium to chocolate chips creates the ability to easily add this much-needed nutrient to a muffin or cookie.


“In the highly competitive bread segment, imagine being able to offer a bread with the same amount of calcium as a glass of milk; it’s quite an opportunity for a brand to set itself apart, especially as parents continue to seek nutrient-dense foods for their families,” Billig said.


In addition to freshness and fortification solutions, food brands have been turning to Delavau to displace scrutinized ingredients with clean label alternatives that consumers prefer, while upholding the eating experience that people expect.


“We know that food brands face a significant challenge; creating cost-conscious, good-for-you foods that taste like people expect them to taste is no small feat,” Billig said. “By delivering clean label solutions for smarter cost-in-use, fresher experiences, and better nutrition, we help food brands address these challenges in a way that answers both consumer demand and business goals.”

 


Delavau

Building on over 150 years of nutritional expertise, Delavau makes it possible for major foodservice and consumer brands to improve the eating experience, nutrition, and shelf life of baked goods, snacks, and sweets. Delavau offers both turnkey and custom solutions for cost-in-use improvement, clean label ESL, calcium and vitamin D fortification, improved dough performance, and deliberate texture design.

Bridging the Gap Between Indulgence and Health

As consumers seek foods that bridge the gap between indulgence and healthfulness, food brands are responding with snacks, supplements, and everyday enjoyables that taste good and are good for you.

 

Chocolate has been reported to boost alertness, serve as a good delivery system for probiotics, and, of course, taste good. With Delavau’s patented Accent™ calcium fortification technology, milk or dark chocolate coatings and solids can be a preferred delivery system for calcium, as well.

 

With morning meals and snack times remaining primary eating occasions for foods boasting nutrient-dense claims, incorporating calcium into the chocolate coating of a bar or chocolate inclusions in a muffin, cereal, or snack can be a great opportunity for brands. In addition to the indulgent appeal that chocolate adds to snacks and treats, as a delivery system for calcium, it leaves room for additional fiber and other desirable nutrients to be incorporated into the formulation.

 

For more information on Delavau’s calcium fortification technology for chocolate, get in touch.